Mercury series
Zhejiang Yabao Intelligent Equipment Manufacturing Co., Ltd. is an enterprise focusing on the research and development, production and sales of intelligent injection molding systems. Our overall machine design and manufacturing concepts are high speed, high precision, energy saving, high safety and high stability. The company adheres to the concept of customized production and provides customers with one-stop turnkey solutions for injection molding production lines to help customers improve their competitiveness, accelerate the production process, and obtain greater profits.
Core advantages
The best choice for value for money, with controllable costs for greater peace of mind
The Mercury series focuses on high cost-effectiveness, with direct supply from the factory and no intermediaries. By strictly controlling product quality and significantly reducing intermediate costs, we provide customers with highly cost-effective injection molding machine solutions. The core components of the equipment are made from carefully selected high-quality materials, balancing performance and cost, allowing you to enjoy a stable and efficient production experience without high investment.
Energy saving and reduced consumption lead to long-term savings in operating costs
The Mercury series features a highly efficient and energy-saving control system and an optimized power transmission structure, resulting in significantly lower energy consumption compared to traditional injection molding machines. This translates to substantial savings on electricity costs over the long term. Furthermore, the equipment's scientifically designed structure ensures low wear and tear and ease of maintenance. Combined with its exceptionally long service life, this further reduces equipment maintenance and replacement costs, achieving long-term energy savings, reduced costs, and improved efficiency.
Outstanding precision, suitable for various production scenarios
Leveraging the company's high-precision manufacturing technology, the Mercury series is equipped with a precise control module, enabling precise control of the entire process of mold clamping, plasticizing, and injection. With accurate positioning and stable molding, it perfectly adapts to the injection molding needs of various industries and product specifications, including electronic components, daily-use plastics, and packaging containers. This effectively improves the yield rate of finished products, reduces material waste, and ensures stable production quality.
Lifetime free technical support + one-stop turnkey service
We provide lifetime free technical support to all customers of the Mercury series, with a professional technical team offering rapid response and covering the entire process from pre-sales consultation and on-site installation and commissioning to in-sales operation training and after-sales troubleshooting. We also offer a one-stop turnkey service, customizing exclusive injection molding production line solutions based on customer production needs, enabling rapid commissioning, efficient operation, and complete peace of mind throughout the entire process.
Why Choose Us
Source factory
With no middlemen, we offer highly competitive factory prices and professional after-sales service, providing far superior value for money compared to our competitors.
Cost-effective customization
Based on mature production technology, we can customize suitable Mercury series models and production line solutions according to customers' industry needs and production scale, balancing both cost and performance.
Stable and reliable quality
A rigorous, end-to-end quality control system, combined with high-quality core components and scientific design, ensures that Mercury series machines have a long service life, stable operation, and reduced downtime due to malfunctions.
Comprehensive service guarantee
Lifetime free technical guidance + one-stop turnkey service + global after-sales support, addressing all customer concerns from consultation and production to operation and maintenance.
Advantages of Plastic Injection Machine
High Production Efficiency
Compared to old school manual manufacturing, injection molding machines are super fast. They can make a ton of stuff really fast.
High Production Precision
Injection molding machines use computer-controlled technology to make stuff, so it's always perfect. Stuff made by injection molding machines is always the same size and looks great.
Low Production Cost
Because injection molding machines can make a ton of stuff really fast, it's cheap. Plus, you can use the same stuff over and over again, so it's even cheaper.
Material choice
There's a vast amount of materials available for plastic injection machine. A range of more common materials, but also things like antistatic plastic, thermoplastic rubber, chemical resistant plastics, infrared, biocompostable and with colour compounding or masterbatch colouring you have an endless choice of colours as well.
Types Of Plastic Injection Machine
Hydraulic Rubber Moulding Machine
Hydraulic rubber moulding machine is an efficient and stable equipment specially used for the production of rubber products. The machine adopts advanced hydraulic system and intelligent control technology to achieve precise and rapid rubber molding process.
Hydraulic Plastic Injection Moulding Machine
Hydraulic plastic injection molding machine stands as an efficient industrial machinery and equipment tailored for the mass production of various plastic products. It leverages an advanced hydraulic system to swiftly and accurately inject molten plastic material into molds, shaping the desired product.
Horizontal Hydraulic Injection Molding Machine
Horizontal hydraulic injection molding machine is essential for plastic product manufacturing. They are horizontally oriented to provide a stable operating platform and better weight distribution.
Hybrid Injection Moulding Machine
Hybrid injection moulding machine is an injection molding equipment with high efficiency, energy saving, environmental protection and advanced functions. It will provide more reliable and sustainable production solutions for the manufacturing industry and bring greater economic and environmental benefits to enterprises.
Hydraulic Clamping Injection Molding Machine
Hydraulic clamping injection molding machine is an important equipment in the field of plastic processing, made of high-strength alloy steel. Its working principle is based on the hydraulic system to provide a strong clamping force to ensure the stable closure of the mold during the plastic injection process.
Installation Environment Requirements of Plastic Injection Machine
The ambient temperature during operation is 0 to 40℃.
Condensation shall not occur if the relative humidity is below 75%. If the humidity is too high, the insulation properties of the electrical components May be degraded or premature.
The altitude is below 1000m.
Do not install the injection moulding machine in a place with high dust and high corrosive gas concentration.
The location where the injection molding machine is installed should be kept away from equipment (such as welding machines) that May cause electrical or magnetic interference.
When installing the injection molding machine, pay attention to the maintenance of the equipment, the disassembly of the mold, and the stacking space of the raw materials and finished products.
The height of the plant should consider the allows space for mold lifting.
Different Components Of Plastic Injection Machine
Injection Unit
The injection unit is responsible for melting and injecting the material into the mold. It consists of several critical parts. Let's see what are those one by one now.
Hopper: This is where the raw material (usually in the form of pellets) is loaded into the machine. The hopper feeds the material into the barrel.
Barrel: The barrel houses the screw and is heated by a series of electric heaters. As the screw rotates, it moves the material forward while melting it.
Screw: The screw rotates to move the material forward and applies pressure to inject the molten material into the mold. It also helps in mixing the material to ensure uniformity.
Nozzle: The nozzle is the tip of the injection unit that connects to the mold. It ensures that the molten material flows into the mold cavity efficiently.
Clamping Unit
The clamping unit holds the mold halves together during the injection process and opens them to eject the finished part. It includes the clamping mechanism, platens, and the ejector system.
The clamping mechanism applies force to keep the mold halves closed during injection. There are two main types: hydraulic and toggle clamps.
Platens are large steel plates to which the mold halves are mounted. The stationary platen remains fixed, while the moving platen is attached to the clamping mechanism.
Once the part is molded and the mold opens, the ejector system pushes it out of the cavity. This system typically includes ejector pins or plates.
Mold
The mold is a crucial component in the injection molding process. It shapes the final product and consists of two halves: the cavity and core, cooling channels, and the runner system. The cavity and core are the two halves of the mold that create the shape of the part. The cavity is the female portion, and the core is the male portion.
Hydraulic System
The hydraulic system powers the movement of various machine parts. It consists of the hydraulic pump, valves, and actuators.
The hydraulic pump generates hydraulic pressure to power the movement of the clamping unit and injection unit. At the same time, Valves and actuators control the flow of hydraulic fluid to different parts of the machine, enabling precise movements.
Electric System
Modern injection molding machines have sophisticated electric systems that provide precise control and energy efficiency. Key components include electric motors and control panels.
We're professional mercury series manufacturers and suppliers in China, specialized in providing high quality customized service. We warmly welcome you to wholesale mercury series for sale here from our factory. For price consultation, contact us.
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